Permaweld — Since 1988, making maintenance a profit centre
Permaweld industrial refinery at sunset
ISO 9001:2015 · EST. 1988 · BANGALORE

Your Plant Is
Losing Money.
The losses are silent.

Call us to locate them and stop your plant leaking profits — in steam, in air, bearings that may be failing. We quantify these losses in rupees. Our fee will always be far less than what we will save for you. We start with the measured loss and recommend the fix.

Live Energy Loss Monitor

Energy Loss / Day

₹2,45,830

Energy Loss / Month

₹73,74,900

Potential Annual Savings

₹8,84,98,800

CO₂ Emissions / Year

2,45,000 Tons

Live Monitoring →
Compressed air leaks commonly waste 25–30% of compressor capacityFailed steam traps blow live steam 24 hours a dayBearing failure gives off ultrasound long before it's audibleUndersized insulation gaps leak fuel cost every hourA leaking Pressure Safety Valve is a safety risk and a lossOur fee is always less than what you saveCompressed air leaks commonly waste 25–30% of compressor capacityFailed steam traps blow live steam 24 hours a dayBearing failure gives off ultrasound long before it's audibleUndersized insulation gaps leak fuel cost every hourA leaking Pressure Safety Valve is a safety risk and a lossOur fee is always less than what you save

Specialised Products

Why we recommend only specialised products?

OE recommendations are commodity products which are not engineered to overcome any abnormal operating environment or aging components. Critical applications need maintenance-engineered solutions. When a measured loss justifies investment, we recommend products built for heat, moisture, and chemical extremes — not because they cost more, but because they recover their cost through longer life and fewer failures. Every product on this page reached our recommendation list the same way: an audit found a specific gap first.

ITW Polymers & Fluids logo

Global Principal Partner

ITW Polymers & Fluids

ITW Polymers & Fluids is our principal partner for specialty maintenance-grade lubricants, welding alloys, and protective solutions — engineered for the heat, load, and contamination conditions commodity products aren't built for. As with every product we recommend, the relationship exists to support our own loss-assessment findings, not the other way around — the audit comes first, and the product recommendation follows only where the numbers justify it.

38+

Years of Excellence

65,000+

Audit Hours

1000+

Plants Audited

100+

Enterprise Clients

ISO 9001:2015

Certified Company

38+

Years of Excellence

65,000+

Audit Hours

1000+

Plants Audited

100+

Enterprise Clients

ISO 9001:2015

Certified Company

Trusted by India’s Leading Companies

Indian Oil CorporationNTPCReliance IndustriesJSWBioconBHELHPCLBPCLGAIL IndiaAdani PowerVedantaHindalcoUltratech CementMRFApollo TyresJK TyreFord IndiaToyota KirloskarHyundaiAshok LeylandSun PharmaDr. Reddy'sITCSiemensNALCOCPCLMRPLEssar OilKarnataka Power CorporationNLC IndiaNuclear Power Corporation of IndiaInternational PaperTNPLAditya Birla GroupBEMLCUMIUPLHikalHinduja GroupIndian Oil CorporationNTPCReliance IndustriesJSWBioconBHELHPCLBPCLGAIL IndiaAdani PowerVedantaHindalcoUltratech CementMRFApollo TyresJK TyreFord IndiaToyota KirloskarHyundaiAshok LeylandSun PharmaDr. Reddy'sITCSiemensNALCOCPCLMRPLEssar OilKarnataka Power CorporationNLC IndiaNuclear Power Corporation of IndiaInternational PaperTNPLAditya Birla GroupBEMLCUMIUPLHikalHinduja Group

How we work

Most companies inspect your plant or sell you products. We do both — in this order.

Problem
Problem
Measured Loss
Measured Loss
ROI
ROI
Recommended Solution
Recommended Solution
Savings
Savings

We never recommend a product because we sell it.

We recommend it only after our loss assessment proves it will create measurable savings.

What We Do

Comprehensive Solutions for Maximum Savings

End-to-end energy audit and maintenance solutions tailored for your plant — scoped to the utilities and equipment that are actually driving your losses, not a fixed package applied regardless of what your plant needs.

Explore All Services

Proof

Solving open-gear wear at a major alumina refinery

Challenge

Open gears on a lime slaker and pan feeder bull gear were showing scuffing, scoring, abrasive wear, and pitting — a recurring maintenance cost the plant had come to accept as normal. The existing lubrication practice wasn't holding up to the abrasive, high-load conditions of the refinery's lime and feeder gears, and the wear pattern kept returning cycle after cycle.

Solution

We initiated a trial of a specialty open-gear lubricant on the affected gears, monitoring wear condition against the plant's existing lubrication practice under the same operating load.

Outcome

Performance was rated satisfactory by the plant, and the lubricant was adopted for ongoing use, giving the maintenance team a standardized product for future cycles and reduced gear wear on equipment that had previously been treated as a fixed cost of operation.

Why plants trust us

Not a claim. A track record.

ISO 9001:2015 certified

ISO 9001:2015 certified

Quality management independently certified since our early years, and re-verified on the same cycle every certified company follows.

38+ years in Indian plants

38+ years in Indian plants

Since 1988 — the same measurement-first methodology, refined across four decades of walking into plants we hadn't seen before.

100+ enterprise clients

100+ enterprise clients

From refineries to pharma, across every major industrial category we work in — each with its own mix of utilities and loss patterns.

Permaweld finds losses that pay for themselves.

Tell us your plant, your city, and what you’re losing sleep over — steam, compressed air, bearings, or something else. We’ll take it from there, starting with a conversation about what you’re actually seeing on the plant floor before anything gets scheduled.

+91 80 2314 1510–13

Where we work

Engineering & Audit teams in key locations across India.

No. 473D/5A, 3rd Floor, 13th Cross Road, Peenya Industrial Area, Phase IV, Bangalore, Karnataka 560058

Also serving plants in

MumbaiDelhi NCRChennaiHyderabadPuneAhmedabadKolkataCoimbatoreJamshedpurVisakhapatnam